Coating Specialist SERVICES
We provide comprehensive consulting services pertaining to coatings: from specification of new coatings to evaluation of existing coating failures. Our staff is certified by AMPP and we are committed to demonstrating the the highest level of industry expertise.
How can we Help?
decades of experience
Trusted by Industry Leaders
Our Advanced Certifications
3eplus is led by Leandro Etcheverry, an AMPP-Certified Cathodic Protection Specialist (CP4) and Senior Coatings Inspector (Level 3) - these are the highest level certifications in cathodic protection and coatings awarded by the Association for Materials Protection and Performance (AMPP).
Comprehensive consulting for the right coating solutions
We offer comprehensive consulting services for selecting the right coating solutions to protect infrastructure from corrosion.
Our team of experienced professionals has the expertise to help clients select the most suitable solution for their needs. We assess the environment and the condition of the structure, and evaluate corrosion risk to develop a corrosion mitigation plan.
We then determine the right coating solution and provide detailed specs for successful application. We provide quality control testing during the coating application for a successful application. Our services will ensure your project is completed to the highest standards.
our Services
Services Offered by 3eplus
Coatings create a barrier between the substrate (steel or concrete) and the environment, which prevents water, oxygen, and other corrosive elements from coming into contact with the metal. We offer in-depth services, from start to finish, to select the right coatings to protect your project from corrosion, increasing both saftey and longevity.
Coating System Solutions
The coating specialist selects a coating system solution for a project by considering among other factors exposure conditions and anticipated service life. The coating specialist would also evaluate the coating system’s ability to protect against corrosion, particularly in aggressive exposure environments, such as marine and industrial process applications.
Quality Control
When it comes to coating applications, the devil is in the details. The coating specialist can perform the necessary inspection and testing to achieve a successful application. The scope of the inspection and testing is often defined in a quality control plan prepared by the coating specialist. The quality control details the specific tests, standards, equipment, testing frequency and procedures to be followed. The quality control plan includes blank data collection forms. The testing involves not only the coating but also the substrate since surface preparation is essential for coating performance.
Field and Laboratory Testing
With a combination of field and laboratory tests, it is often possible to determine the cause of premature coating failure. The coating specialist provides these services in the context of litigation support or to inform the selection of future coating systems.
Our Protective Coating Services Provide Long-Term Cost Savings
Properly implemented coatings systems offer significant long-term cost savings for infrastructure projects. By protecting structures from the elements, corrosion, and wear and tear, coatings provide numerous long-term benefits.
Extend Service Life
Reduce the need for costly repairs and replacements, extending the lifespan of bridges, buildings, and other infrastructure.
Minimize Maintenance Costs
Coatings significantly reduce the frequency and cost of maintenance activities, such as recoatings and repairs.
Improve Safety
Protect critical infrastructure from deterioration, ensuring public safety and minimizing the risk of catastrophic failures.
Reduce Downtime
Minimize disruptions caused by unnecessary repairs or replacements.
Enhance Aesthetics
Maintain the appearance and value of structures, improving their aesthetic appeal.
How It Works
Comprehensive Assessment
Thorough Evaluation
Our team conducts a comprehensive assessment of your project, considering factors such as the environment, the current state of the structure, and existing corrosion levels.
Risk Assessment
We identify potential corrosion risks and evaluate the severity of existing damage.
Customized Approach
Based on our findings, we develop a tailored corrosion protection plan that addresses your specific needs and budget.
Coating System Selection & Design
Optimal Coating Selection
We carefully select the most suitable coating system for your project, considering factors such as durability, adhesion, resistance to specific environmental conditions, and long-term performance.
Detailed Specifications
We provide detailed specifications for coating application, including surface preparation requirements, coating thickness, and application methods.
Quality Control Plan
We develop a comprehensive quality control plan to ensure proper coating application and adherence to specifications.
Implementation & Monitoring
Coating Application
We oversee the coating application process, ensuring adherence to specifications and quality control procedures.
Post-Application Inspection
We conduct thorough inspections to verify the integrity and performance of the applied coatings.
Ongoing Monitoring
We offer ongoing monitoring services to assess the long-term performance of the coating system and address any potential issues.
Our solutions
Types of Projects
Bridges
Safeguarding structural integrity against marine conditions or deicing salts
Condos and High-Rises
Enhancing aesthetics while protecting building facades from the elements
Marine Piers and Docks
Ensuring resistance to marine exposure conditions
Industrial Facilities and Power Plants
Protecting structures from process exposure conditions and extreme temperature environments
Buildings in Coastal Areas
Offering tailored solutions for structures exposed to marine exposure conditions
Successful Coating Protection
Successful coating installation requires meticulous attention to detail. 3eplus provides expert guidance and oversight, ensuring that every step of the process meets the highest quality standards. Our comprehensive quality control plans outline specific tests, standards, and procedures to be followed, including:
Substrate Preparation Assessment
Thoroughly inspecting the substrate to ensure proper surface preparation for optimal coating adhesion.
Coating Application Monitoring
Closely monitoring the application process to ensure adherence to specifications, including film thickness, coverage, and curing times.
Post-Application Inspections
Conducting rigorous inspections to verify coating integrity, adhesion, and overall performance.
our custom approach
We Solve Common Challenges in Coating Selection
Surface Compatibility
Not all coatings adhere well to every material. We ensure compatibility with surfaces like metal, concrete, or wood to prevent peeling and cracking. Surface preparation is essential to coating's long term performance.
Environmental Conditions
Harsh conditions like extreme temperatures, UV exposure, saltwater spray, or tidal effects can degrade coatings.
Chemical Resistance
Facilities exposed to saltwater and chemical runoff need coatings that resist corrosion deterioration and chemical damage.
Balancing Aesthetics and Functionality
Coatings must not only protect but also enhance the visual appeal of the structure.
Questions you might have
Key Questions We Address for Your Coating Project
1. What are the specific environmental conditions your project will face?
The environmental setting directly impacts coating performance. Identify whether your project is exposed to conditions such as:
- marine exposure
- harsh process exposure
- extreme temperatures
- moist environments
2. What is the expected service life of the coating system?
The service life of coatings can vary widely. It is important to understand the Client's requirements and the exposure conditions to make the correct selection.
3. Is the coating compatible with the substrate material?
A strong bond between the coating and substrate is essential for performance. Considerations include:
4. What are the application and maintenance requirements?
It varies for different coatings and exposure conditions. 3eplus can assist in prescribing the appropriate application and maintenance requirements.
5. What are the most common causes of failures??
Every assignment is unique. However, we find different causes of failures that include the following:
- improper surface preparation
- coating selection is not compatible with exposure conditions
- exposure conditions change over time
6. Can the coating be tailored to my project’s unique needs?
Coatings should be tailored the selection to the user's needs including exposure conditions (environmental and process), cost, among others.
7. Is a specialist needed to oversee the coating process?
Having expert guidance enhances every stage of the project and minimizes the risk of the unexpected and undesired.
